Quick Response Fire Suppression Skid
Combine fires can start in a fraction of a second and burn for up to 30 minutes before they’re noticed, damaging farm livelihoods, and economies. “It seems like every trade show I'm at, every customer I talk to knows somebody who’s had a fire on a combine,” says Ryan Flaman, at Flaman Group of Companies. “All it takes is one bearing to heat up, and those bearings are usually covered in dust or have dust all around.” Combines are often destroyed before a fire truck can arrive, adding callout costs of up to $10K.
Inspiration
Ryan focused on two words, “quick response.”
He sought to improve on the idea of mounting a quick response unit on the combine’s mobile shadow, the grain cart. Flaman already sold tanks, pumps, hoses, and other components they would need. Early in December, 2022, Ryan started envisioning fire protection that was more effective, comprehensive, affordable and accessible than what farmers could rig for themselves. Their input would prove invaluable.
Built-in fork pockets allow you to move the 48” wide skid to your half-ton truck or grain cart easily.
Finding the Right Components
Ryan studied available options and reviewed them in meetings with the Parts and Hardware department throughout the winter. There were units powered by rechargeable 12-volt batteries. Other small electric units offered a 35-gallon tank. Gas-powered kits offered 60 US gallon tanks and either mounted on grain carts or sat in the back of an RV or pickup truck. But many farmers were asking for more spray volume.
A 150-gallon tank that fits neatly out of the way on a grain cart.
Unfortunately, 250-gallon tanks took up too much space and weighed up to 3000 pounds with the necessary mounting hardware. The customers he talked to had their own number in mind – 150 Imperial gallons or 180 US gallons. The closest Ryan could source were 125 gallon tanks.
That tank was part of a prototype Ryan showed to his uncle Don Flaman. Don was excited, but Parts and Hardware thought they could come closer to the volume customers had asked for. So, they had a tank molded that could hold 150 gallons and fit neatly out of the way on a grain cart. It’s a uniquely Flaman component, unavailable any place else.
The skid plate was a slightly different story. Ryan had envisioned a hanger system to hold the unit from the top, but he needed a strong plate underneath that could support everything and be compact enough to fit in a tight space. This would also make it easy to transport and store. He scribbled the dimensions on a napkin diagram, scanned it, and sent it off to an engineer. That began a process of back-and-forth tweaks, honing a skid plate that met all the necessary criteria.
3/16” powder-coated steel skid. Ruggedly built to handle heavy use.
The final skid plate uses 3/16” thick metal, protected by Powdercoat. Similar products settled for a 1/16” thickness can be squished even flatter when the bolts are tightened. The Flaman skid also features fork pockets, so it can be easily moved to your grain cart, the back of a pickup truck, or any storage space when not in use.
Cost-effective, reliable, and user friendly cartridge based foam delivery system.
Fire Suppression
Next, Ryan and the team looked at fire-suppression foam. Direct-injection liquid foam systems seemed promising. Their foam mixing system was ideal for several home applications, but was it right for Flaman’s new firefighting unit?
Liquid foam has a limited shelf life, and it requires agitation once a month. With harvest coming once in a busy farm year, it was easy to forget the monthly maintenance. Ryan didn’t want his customers depending on something that had any chance of failing them at the exact wrong moment.
So, he opted for a solid foam cartridge system that restricts water flow. This creates more back pressure, so the stream can spray farther and hit flames harder. The cartridges don’t require shaking or have a predetermined expiry date. You can keep them in your pickup’s glove box until you need one.
100 feet of 3/4 inch 150 PSI hose on an industrial cox reel
Reliable Hose Access
Other firefighting units Ryan has seen have opted for clear air seeder (PVC) hose looped around two small hooks, which looked likely to tangle up at the worst possible moment. The Flaman Firefighter uses a black rubber hose rated at 150 PSI and spooled around a trusty Cox hose reel. Ryan chose it because it was compact, well-built and able to hold 100 feet of hose – putting plenty of reach in a small space.
2” Aluminum Pump with Honda GX200
The Pump for the Job
“The only thing that we readily had in stock was the pump,” Ryan says. The popular BE WP-2065HL general purpose water pump was ideally suited to the job. Equipped with a cast-iron impeller, it’s lightweight. Powered by a Honda GX200 Engine, it has the power to go all day every day.
But will it work?
After a winter of planning and assembling all the components, the team took the prototype out for field testing. To everyone’s gratification, there was no need to adjust its operation.
“We took the prototype number one and filled it up with water and throttled it up and water would shoot like 30 feet,” Ryan says. That’s some heavy pressure, but you’ll have a good 20 minutes of continuous flow without draining your tank, thanks to constriction at the nozzle.
The only necessary changes were to the tank's shape and the width of the skid. Those alterations made, the Flaman Firefighter was ready to report for duty – or more correctly, duties.
Built-in fork pockets
More Uses than One
The Firefighter may be designed for combine fires, but its quick response capabilities lend themselves to other emergency applications, like grass and brush fires. Mounted on the back of a pickup truck, it can provide a first line of defense for more remote communities.
Value for Money
“I looked at what customers could get and what they would have to pay for it,” Ryan says. “I figured we could give them something better at a more affordable price.” That took a lot of planning, shopping around and testing, but the end product delivered the safety and functionality the customers wanted at the right size and price.
“Our customers’ feedback identified the issues we needed to address. They asked us to deliver a bigger tank, a heavier skid, a pump with a bigger motor, and a hose reel that’s compact but still heavy-duty. They answered the question, ‘How can I make something better?’ I think I made more work for myself than I needed to, but I’ve enjoyed this.”
See the Future of Farm Firefighting at Your Nearest Flaman Location
The Flaman Quick Response Fire Suppression Skid is one of many farm, home and business safety solutions we offer. Drop by and see this Inhouse-designed unit at any of our seven Flaman Sales locations in Saskatchewan and Manitoba.
Call or visit your nearest location – Swift Current, Swan River, Prince Albert, Saskatoon, Southey, Yorkton, or Moosomin. Our fire suppression experts will be happy to show you the many features that could make all the difference one day.
Now that seeding is complete and the crops are growing, you may be starting to think about the next steps in your farming operation for 2022. This likely includes thoughts of additional Grain Storage, Grain Handling, and even Grain Drying equipment.
It may seem early to plan for harvest, but summer is a great time to build your bins and install your grain handling equipment to move the crop come harvest time. Buying now will ensure your equipment is installed and ready to go in the fall – so you can have peace of mind all season long.
Lean on the Pros
At Flaman, our Grain Systems team is equipped to work with you on developing your yard for the future. Let one of our industry experts come to your yard to measure, draw, and discuss your needs for the coming year. Our tactical approach provides you with various drawings and site layouts that can utilize your existing equipment, and plan for future expansion in a multi-phased strategy.
We can create a yard design based on your operational needs and the desired function of your site.
We specialize in full grain handling setups, including a wide range of bucket elevators and pneumatic conveyors – such as the Walinga Ultra-Veyor. Our turn-key offering also includes grain dryer systems, like the NECO Mixed Flow Dryer, as well as grain cleaning and processing facilities, automated bin sites, and producer loading sites.
Our team is here to guide the entire setup and installation process of your grain handling system and provide maintenance and service for every item that goes in and out of our doors.
Schedule your appointment today for a free, no commitment site assessment.
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For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
With heavy rainfall in many areas across the prairies, you may be dealing with excess water on your farm, acreage, or worksite. Flooded ditches, construction sites, dugouts, or even just low-lying spots in your field can accumulate serious pools of water. Not to worry, though, we have a number of water pumps to help you move water quickly.
We have a large selection of water pumps ranging in size from 1” to 4” from brands like Honda, BE, and Robin. We also carry two brands of floating pumps: Watermaster and Warthog. The Watermaster floating pump is a high-volume, low horsepower pump, available in either gas-powered or hydraulic configurations. The Warthog floating pump is a highly fuel-efficient piece of equipment that is capable of pumping continuously up to 15 hours at 850 gallons per minute (51,000 gallons per hour) and is so compact it can fit in the trunk of a car.
From right to left: BE water pump, Warthog floating pump, Honda water pump
For your existing spraying or pumping operation, we have all the hoses, fittings, and filters you will need to keep things running smoothly.
We carry a variety of spraying and pumping hoses including lay-flat, air-seeder, and industrial-grade suction hoses at an affordable cost. They can be purchased pre-cut to a specific length, so you can have the option to build your own efficient system right off the shelf.
Our large selection of hose and pipe fittings are offered in both aluminum and plastic, with options for manifold or threaded style. We specialize in 1” to 4” size fittings that include cam locks, ball valves, reducers, pipe thread, flanges, and more.
We carry Super Flo water filters that are rated at over 4,000 gallons per hour and are equipped with easy-to-replace foam and mesh. If your pump to filter hook up needs some tweaking, we have adapters available for your convenience. We also carry filter floats at some of our locations, which are useful in removing some of the hurdles associated with pumping water – eliminating the need for waders and keeping your filter submerged in sloughs, ditches, ponds, and dugouts as low as 10” deep.
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From water pumps, floating water pumps, filters, fittings, hoses, and accessories, Flaman is here to provide you with efficient, reliable, and cost-effective solutions to move water. To learn more about our selection of products or to get expert advice for all your water moving needs, talk to one of our team members at your nearest Flaman location.
As harvest begins to start in many parts of Western Canada, Flaman is here to provide the tools and equipment you need to get your crop off quickly and safely. Along with our wide variety of Harvest Helpers to aid you in your work, we’ve collected some important and useful safety tips for harvest time. We want to make sure all our customers return safely from the field and have the resources to support their employees and family members on the farm.
This post will look at 4 main types of safety:
Grain Bin Entrapment
Tough grain is one of the leading causes for producers to enter a bin. Many studies have shown that entering a bin to break up spoiled grain while operating unloading equipment is the leading cause of grain entrapment. A person could become completely covered within 20 seconds. Across Canada, there’s an average of six fatalities every year from grain entrapment or engulfment.
If you need to enter a bin to asses grain, there is a Grain Bin Assessment chart from the Canadian Agricultural Safety Association you can use to assess if it’s safe to enter the bin.
This fact sheet from the Canadian Centre for Health and Safety in Agriculture also has some helpful information about how grain entrapment occurs, as well as preventative and safety measures.
And finally, if you wish to create a Confined Space Management Program for your farm, this quick start guide from Ag Safe Alberta is a useful tool. Along with grain bins, confined spaces also include sumps, wells, feed bins, attics and even some equipment.
Fire Safety and Prevention
Fires in the field can happen all too suddenly when working with dry, flammable material and hot mufflers and electrical wiring. There are some simple pre-cautionary measures you can take to help avoid the risk of injury or loss of equipment due to fire.
And for added safety, Flaman carries a variety of firefighting pump and tank units, such as the Enduraplas Fire Ranger or the BE Fire Cart, to allow you to quickly put out any fires in the field while harvesting.
Machinery and Power Lines
Electrical safety is another important area to be aware of when working with large machinery on a farm. More than 40% of agricultural workers in Canada have reported direct hits or near misses with power lines. In 2019, there were 326 farm safety incidents reported to Sask Power. The most common causes of electrocutions on the farm are portable grain augers, large combines, high clearance sprayers and other tall equipment that can come into contact with overhead power lines.
There are two types of electrical injury that can occur:
This guide “Electrical Safety on Saskatchewan Farms" from Sask Power talks about potential risks and hazards and offers safety tips, guides and checklists to make sure you and your workers come home safe. Or you can print out this Farm Safety Checklist to make sure everyone knows how to avoid overhead lines and what to do if an accident occurs.
COVID-19 Safety
This year, farming operations will have the added tasks of protecting workers and their family from COVID-19. As an essential service, we recognize that farmers must continue to work to grow our food and feed our country.
Along with the general pre-cautions such as hand washing, physical distancing, cleaning of work attire and wearing gloves, this fact sheet from the Canadian Centre for Occupation Health and Safety offers many safety tips specifically for the agricultural industry in areas such as:
For those interested in creating an overall safety plan for their operation, this workbook from Ag Safe Alberta lays out the steps to create your own Farm Safe Plan.
As seeding is coming to a close throughout the province, you may be starting to think about the next steps in your farming operation for 2020. This likely includes thoughts of additional Grain Storage, Grain Handling, and even Grain Drying equipment.
It may seem early to plan for harvest, but summer is a great time to build your bins and install your grain handling equipment to move the crop come harvest time. Buying now will ensure your equipment is installed and ready to go in the fall – so you can have peace of mind all season long.
Lean on the Pros
At Flaman, our Grain Systems team is equipped to work with you on developing your yard for the future. Let one of our industry experts come to your yard to measure, draw, and discuss your needs for the coming year. Our tactical approach provides you with various drawings and site layouts that can utilize your existing equipment, and plan for future expansion in a multi-phased strategy.
We specialize in full grain handling setups, including a wide range of bucket elevators and pneumatic conveyors – such as the Walinga Ultra-Veyor. Our turn-key offering also includes grain dryer systems, like the NECO Mixed Flow Dryer, as well as grain cleaning and processing facilities, automated bin sites, and producer loading sites. Our team is here to guide the entire setup and installation process of your grain handling system and provide maintenance and service for every item that goes in and out of our doors.
Schedule your appointment today for a free, no commitment site assessment.
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For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.