Three-Phrase Grain Handling Power. Doable. Valuable.
More acres seeded might mean more bushels brought into your bin yard. But it doesn't have to mean more work and expense. As farming grows, new technologies emerge to boost your grain operation's speed and efficiency.
Technology Boosts Productivity.
Grain Dryers like our AGI NECO and Oakland models are designed to run continuously and safely. There's no need for you to spend your time or hire a hand to supervise them. And with remote monitoring systems, you can spend more time working in the field.
The same goes for the Walinga Blower System. Its airflow can move dried grain to your dry bins at rates of up to 2,000 bushels an hour. Achieving those higher volumes depends on the size of your piping and your motor's horsepower. The latter can be a sticking point for many farmers.
Amping Up Your Operation
Most farming operations are still wired for single-phase power. The high-volume systems mentioned above require three-phase power, which hits its peak amplitude three times as often as single-phase for three times the power output. It’s the optimum circuit for power generation. Higher-phase systems prove too complicated and expensive to be worth pursuing.
Despite its benefits, Farmers aren't often eager to rewire their farms to facilitate three-phase. Fortunately, they don't have to.
How to Convert from Single to Three-Phase Power Safely and Affordably
Walinga Blower Systems and AGI NECO and Oakland grain dryers all employ VFD technology. Variable Feed Drives have two outstanding features. First, they allow your motor to slow down and speed up, limiting energy consumption to reduce your power bill.
Walinga's Variable Frequency Drive Systems monitor and automatically adjust motor speeds
More importantly, they can be set up to draw current from your existing single-phase power source and convert it to three-phase electricity. So, you don't have to change your farm's entire power supply to run one or two bigger machines.
It's worth noting that not every variable frequency drive motor can deliver these results, but AGI, Oakland, and Walinga have engineered their motors with the farmer's single-phase/three-phase dilemma in mind.
Savings and Convenience to Help You Get Growing
There’s a big benefit to this small-scale phase shift. It removes a giant obstacle to building up your bin yard. Instead of waiting until you’ve saved up for a big change, you can increase your grain handling capacity in stages. More high-quality grain in your bin allows you to purchase more components down the road.
Ready to Lower Grain Handling Electricity Costs and Boost Production?
Get in touch with your local Flaman dealer and ask our bin yard experts how you can convert single-phase to three-phase power, add valuable components, and get your bin yard humming.
In agriculture, nothing is ever absolutely certain. However, farmers who’ve used the Perten AM 5200-Farm Moisture Meter say its instantaneous accuracy comes impressively close.
“When you have so many different people around - four different people using it - it was nice not to use the scale,” says Bruce Elke of Jansen, Saskatchewan. “Everybody puts it in and gets the same result.”
Bruce Elke shares the benefits of the Perten 5200-Farm
It’s not the first moisture tester to have its accuracy praised, not even the first one Bruce has praised. His previous tester was also bang-on, but the 5200-Farm brings something extra to the table. “I think really it was the ease of use and just taking out the possibilities of error,” he says.
“Customers like that,” observes Shaun Gettis, Vice President of Sales at Flaman. “No need to weigh or take temperature tests.”
A Simple Process
For a machine that delivers precise moisture reports for various grains, oilseeds, pulses, beans, lentils, seeds, and more the 5200-Farm is a breeze to operate.
Just select the grain type you’re analyzing from an extensive onscreen menu showing virtually every type available in North America. You can then enter ID info for your sample, saving your bin number, test date, and time for future reference.
Then scoop your sample in until the 5200’s cup is full and click GO. The tester intuitively takes the prescribed weight it needs and removes the excess. After a 25-second analysis, your sample’s moisture, bushel weight, and temperature all show up on the 5200’s colour touch-screen display. Every kernel in the machine drops into a clean-out drawer for easy removal. Need to do another sample? Just hit NEXT.
“There was no chance of finding the wrong page in the book or using the wrong weight and having mistakes made,” says Bruce Elke. “That was one of the things that I really liked.”
Reliable Readings. Customer Confidence.
The moisture curve remains accurate throughout a wide range of temperatures. That’s critical for farmers drying grain or harvesting on hot days. Not surprisingly, it’s one of the benefits potential users are most curious about.
Some have seen the Perten 5200-Farm at work in their local elevator. Others have had a Flaman rep bring one out to their farm to demonstrate the tester’s advanced accuracy sampling their own grain, and the response has been positive.
Ask your local Flaman sales rep about an on-farm demo
“Farmers like that the test data is logged,” says Shaun Gettis. “The bushel weight gives them more insight into their grain.” That, along with consistent, reliable moisture testing results – even in extreme temperatures – allows producers to make their combining and grain drying decisions with confidence, which is value for money.
Experience Perten AM 5200-Farm Accuracy at Flaman
Call or visit your nearest Flaman location to discuss how the 5200 can give you confidence in your crop’s readiness. Talk to a moisture-testing expert at any of our 11 locations across Manitoba, Saskatchewan, and Alberta.
Wish managing your bin yard was a little less complicated? A tied-in grain-handling system can make that happen. Flaman offers several innovative components that can eliminate the effort, expense, and inconvenience of getting your grain safely in your bins. Bringing them together in one place yields a bumper crop of benefits.
1. Reduce Manpower and Save on Labour Costs
Consider all the moving parts involved in traditional grain handling – augers, tractors, and semis to drive in and unload, plus the manpower to keep them moving. Setting up a grain handling system can save you the time it takes to move and operate equipment plus the expense of hiring help.
Options like belly dumping or side dumping grain into a pit that feeds a bucket elevator can be done by one person – saving you a lot of hiring, hollering, and hand signals.
2. Minimize Maintenance Costs
You’re probably all too aware of the cost of running a tractor back and forth to your grain bins. In addition to fuel, extra operating time will also mean more wear and maintenance. Your auger flighting can also wear out, suffering more metal-on-metal damage as time goes by.
A self-propelled, belt-driven bucket elevator is designed to avoid impact points, and a pit system can eliminate the need for a tractor to move or power anything.
3. Eliminate Seed and Grain Damage
Of course, if metal can damage metal, it can easily crush any seed that gets caught between an auger’s flighting and its tube. Brittle pulses like lentils and peas are particularly vulnerable to significant and costly damage.
A gentler handling option makes good economic sense. You could employ a low-cost Hutchinson Chain Loop system, operating like a sideways-mounted bucket elevator, or you could opt for the bucket elevator itself, which carries your grain in plastic buckets for minimum damage.
Walinga’s air system takes seed and grain protection even further. Its vacuum intake and blower combo gives your crop an air-cushioned ride to the bin.
4. Invest in the Future Growth of Your Operation with a Staged Expansion Approach
Not everyone can afford to set up a state-of-the-art grain handling system on day one. Fortunately, Flaman can help you structure a budget-friendly plan to expand your grain operation whenever and however you feel comfortable.
You can build up in stages over a number of years. For instance, Stage 1 might mean setting up a reliable bin-and-auger process. Your second stage might include tying all your bins together with a grated pit and bucket elevator system. In stage 3, you might add grain storage or introduce a truck scale or an overhead unload bin you can drive your truck under. Your fourth stage might see the addition of cleaning and processing equipment.
This is just an example. You could switch it up to expand your operation as you see fit. Every customer is different, and Flaman helps each one find an individual solution.
5. Increase Efficiency
Nothing saves time and money like speed and volume. Flaman offers both. Our low-maintenance grain handling equipment is proven to provide a high degree of safety for your crop and yourself. These include grain-moving options with impressive capacities of up to 20,000 bushels an hour.
From Start to Finish, We Have It Handled
If you’d like to make life on the farm more than kinda laid-back, Flaman proudly offers the best-in-class industry experts to help you do it.
You can count on our team of certified technicians. Their collective grain-handling expertise, service, and support are yours throughout the setup, optimization, and maintenance of your operation.
Get efficient this year. Talk to Flaman about the grain handling options that can start saving you money – and about the expansion you can achieve with the money you save.
Start your better bin yard conversation here.
Now that seeding is complete and the crops are growing, you may be starting to think about the next steps in your farming operation for 2022. This likely includes thoughts of additional Grain Storage, Grain Handling, and even Grain Drying equipment.
It may seem early to plan for harvest, but summer is a great time to build your bins and install your grain handling equipment to move the crop come harvest time. Buying now will ensure your equipment is installed and ready to go in the fall – so you can have peace of mind all season long.
Lean on the Pros
At Flaman, our Grain Systems team is equipped to work with you on developing your yard for the future. Let one of our industry experts come to your yard to measure, draw, and discuss your needs for the coming year. Our tactical approach provides you with various drawings and site layouts that can utilize your existing equipment, and plan for future expansion in a multi-phased strategy.
We can create a yard design based on your operational needs and the desired function of your site.
We specialize in full grain handling setups, including a wide range of bucket elevators and pneumatic conveyors – such as the Walinga Ultra-Veyor. Our turn-key offering also includes grain dryer systems, like the NECO Mixed Flow Dryer, as well as grain cleaning and processing facilities, automated bin sites, and producer loading sites.
Our team is here to guide the entire setup and installation process of your grain handling system and provide maintenance and service for every item that goes in and out of our doors.
Schedule your appointment today for a free, no commitment site assessment.
-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
It really does matter how you look at it. Watching those harvest bushels pour out of your auger may do your heart good, but your back and neck don’t fare so well.
That’s because traditional grain carts unload on the left-hand side, causing you to turn away from your tractor controls. Meanwhile, anyone in your buddy seat has to do his own contortions to stay out of your way while you try to accurately offload grain. All that straining and stretching to see what’s happening makes for a long, unpleasant day - and a sore, sleepless night.
Thankfully, one simple common-sense improvement gives you a clear view of your auger without the aches and pains.
Right-side augers change everything!
J&M Manufacturing’s right-side auger grain cart makes the most of your tractor’s cab layout. Easy access to controls and unobstructed visibility allow you to effortlessly aim your auger right into the semi-trailers. The increased comfort makes grain handling more operator-friendly— with fewer visits to the chiropractor.
It works with the extended right-hand swivel of most tractor seats and provides a consistently clear view of your controls and monitors. No more groping around, hitting the wrong button, and spilling your valuable grain.
Farmer Approved
Operators have noted the left-to-right change left them less fatigued at the end of the day.
“It's hard to look to your left when your controls are on the right. It’s just a piece of cake.”
Bill Carter, Carter Farms
Different Side. Same Great Quality.
J&M builds their right-side auger model to the same high-quality standards as the rest of their grain cart line. All components and wearable parts remain as durable, dependable, and available as ever. Only the auger position has changed, and it's just one of this cart’s outstanding features.
Speed, Accuracy, and Convenience
The X-tended reach straight auger enables you to transfer 1400 bushels of grain in 2.5 minutes. Meanwhile, J&M’s patented telescoping hydraulic flow control spout sharpens your offloading aim – reducing the amount of grain that spills on the ground.
A 3-position auger system offers a 'storage' position to reduce machine width during transport and parking. The 'field' position limits stress on the auger and keeps the auger clean of any mud. The auger quickly extends to the 'unload' position to drop grain off.
J&M Grain Carts at Flaman
Flaman carries the J&M 1412 grain cart with single 32” wide wheels or a 36” V4 Track to reduce soil compaction. Other heavy-duty standard components include:
- V-Truss axles designed for strength, preventing twisting or bending
- Oversized 6” spindles
- 10-bolt and 20-bolt hubs available
- Computer-balanced bullet auger flighting for quick unload speed and durability
All of our 1412 X-tended reach right-side auger grain carts will be wrapped with special edition Canadian decals, and will feature an iFarm scale, rolling tarp, and 1 ¾" PTO drive.
------
Numbers are limited for 2022. Contact your nearest Flaman Ag expert and reserve your new J&M right-side auger grain cart today!
Flaman Grain Systems is Western Canada’s largest custom screen manufacturer.
Not only do we stock over 50 varieties of material for any type of screen you may need, but we also have a team with over 50 years of combined experience in the Grain Systems industry.
From large terminals to small plants, we ship custom screen orders anywhere in North America – but especially throughout the prairies.
One of the advantages of working with Flaman for your custom grain cleaning screens is our extensive inventory. We have 54 different types of screen materials in stock and on the shelf, as well as the frames to go with them.
Round Hole, Slotted, and Triangular Screen Options
We have screens available for almost any make or model cleaner, as well as custom-built to your specifications. We offer round hole, slotted, triangular, wire mesh, and specialty perforating screens, with either wooden or aluminum frames.
Grader Shells
We also carry grader shells, scalper reels, indent shells, and ball racks, along with a full supply of durable hand screens and sieves in a variety of materials and sizes. Specialty order hand screens are also available.
Hand Screens & Sieves
We begin by assessing your needs from technology to capacity, so we can accurately match you to the proper equipment for your grain cleaning operation. After we find the right machine for your farm or commercial operation, we work with you to determine the correct size and type of screen.
We hand screen grain samples for size and quality, so we can provide you with an accurate recommendation of screen sizes. Then we decide between wood or aluminum frames, wire meshes, or specialty orders, as well as any other accessories or add-ons.
All of our screens are manufactured in-house out of our Grain Systems shop in Saskatoon, Saskatchewan.
When it comes to our screen division, it is our people that really make the difference. From sales and operations to carpentry and welding, our team has long-term experience in the Grain Systems industry.
With over 20 years of experience with Flaman, Roy prides himself on getting the right equipment in front of his customers. Roy’s extensive grain cleaning knowledge and his passion for helping find solutions for his customers is the foundation of the Grain Systems team.
“My favourite part of working with this team is the people. We have a lot of fun here, too.”
Roy, Shop Manager & Grain Systems Analyst
With a smile, Mike keeps the sales and operations side organized and running smoothly in a busy atmosphere.
Mike, Grain Systems Sales
Our screen manufacturers are integral to the shop and the Grain Systems team. They are consistent, hard-working, and skilled woodworking and metal manufacturers. Gerwin has been with the company for over 12 years, and Wency has been part of the team for 10 years.
Wency, Screen Manufacturer
Both Gerwin and Wency are motivated by family and take great pride in their work. Their happy attitudes and humour make all the difference in making the workplace a positive environment.
Gerwin, Screen Manufacturer
At Flaman Grain Systems, we believe in supporting you from start to finish – from screen manufacturing and operations, right up to processing plants and turn-key grain system installations. This includes supplying, installing, and servicing various grain cleaners, bucket elevator systems, and other grain handling equipment.
With our unmatched inventory and long-term experience, Flaman is a great choice for your next custom screen project.
When you buy from us you are not just buying a product, you are gaining the ongoing support of a team with over 50 years of experience.
-----
If you have any questions about screen manufacturing, or any of our on-farm or commercial grain cleaners, grain dryers, or grain handling equipment, contact us or visit your nearest Flaman location.
At Flaman, we understand that investing in your farming operation and expanding your yard site is important for continued growth and efficiency. That’s why we believe in supporting you from start to finish.
Our Grain Systems team are experts in grain handling, grain drying, and grain cleaning. When you buy from us you are not just buying a product, you are gaining the ongoing support of a team with over 50 years of experience.
One of our industry experts will sit down with you to discuss and understand what your needs are for the coming year, as well as any future plans you may have. From there we will design a phased approach, with future expansion in mind.
We provide complete engineered drawings constructed in-house, with multiple alternatives to come up with a solution that works for your operation.
Once the equipment is decided on, we will continue to work with you through the site preparation and construction. Our job is not done until your equipment is handling grain the way you expect it to. And even then, we don’t consider our job to be done. Rather, we shift our focus to make sure you remain satisfied with the performance of your equipment.
That’s where our Service Team comes in. This dedicated team of certified technicians specializes in after sales support including warranty, pre-season and post-season maintenance, optimization, and commissioning of your machines to ensure your equipment is always running at peak performance.
Our Service Team Lead explains what you can expect from our team even after the sale (above)
We also offer access to a customer service hotline with live tech support after hours (in season only).
When you buy from us you are not just buying the equipment, you are buying the total solution. We have been here for over 60 years and we look forward to continuing to grow with you as your farming operation grows.
-----
If you are considering adding grain handling, drying, or cleaning equipment to your farm, give us a call or talk to one our Grain Systems specialists at your nearest Flaman location.
At Flaman, we understand that investing in your farming operation and expanding your yard site is important for continued growth and efficiency. That’s why we believe in supporting you from start to finish.
Our Grain Systems team are experts in grain handling, grain drying, and grain cleaning. When you buy from us you are not just buying a product, you are gaining the ongoing support of a team with over 50 years of experience.
One of our industry experts will sit down with you to discuss and understand what your needs are for the coming year, as well as any future plans you may have. From there we will design a phased approach, with future expansion in mind.
We provide complete engineered drawings constructed in-house, with multiple alternatives to come up with a solution that works for your operation.
Once the equipment is decided on, we will continue to work with you through the site preparation and construction. Our job is not done until your equipment is handling grain the way you expect it to. And even then, we don’t consider our job to be done. Rather, we shift our focus to make sure you remain satisfied with the performance of your equipment.
That’s where our Service Team comes in. This dedicated team of certified technicians specializes in after-sales support including warranty, pre-season and post-season maintenance, optimization, and commissioning of your machines to ensure your equipment is always running at peak performance.
Our Service Team Lead explains what you can expect from our team even after the sale
We also offer access to a customer service hotline with live tech support after hours (in season only).
When you buy from us you are not just buying the equipment, you are buying the total solution. We have been here for over 60 years and we look forward to continuing to grow with you as your farming operation grows.
-----
If you are considering adding grain handling, drying, or cleaning equipment to your farm, give us a call or talk to one our Grain Systems specialists at your nearest Flaman location.
It’s here. The legendary orange “gentle giant” from AGI/Batco has received more than a facelift for 2021. After a complete redesign from hopper to downspout, the BCX3 conveyor has a few new features worth bragging about. Aside from the redesigned S-Drive, new Turbo-Clean Wash System, and remodeled fuel tank, there are still 3 big upgrades that make this the most versatile conveyor yet.
You need to see it to believe it.
For more information on our AGI Batco BCX3 conveyors, talk to one of our ag specialists at your nearest Flaman location or give us a visit and we would be happy to show you what all the buzz is about! We may even let you take it for a spin. Even with winter conditions, we can assure you that you won’t need to worry about getting it stuck!
Below you’ll find tips on the preparation and maintenance steps required to ensure that grain bagging is a successful storage option for your operation.
Selecting the right site for your grain and production is key. It’s best to select a site that is accessible even when the weather is wet, and located in the open to help deter animals. Once an appropriate site has been found, preparing the site is the first step required to set yourself up for easier maintenance.
First, remove any debris such as sticks or sharp objects, then grade the site and ensure the ground is firmly rolled to prevent the grain bags from sinking or water pooling around them. If possible, spray the site with a rodent deterrent to prevent mice and vermin from burrowing under the bags once laid. If proper preparation is not completed, then the bag may not be impervious to air or liquid and can lead to grain spoiling.
The biggest threat to the filled grain bags is animals, especially during the winter months. Snow can create drifts for deer to climb onto the bags, however, using pallets at the ends can deter them. An electric fence, or any sturdy fence, can be used to keep bears and deer away. Year-round, mice pose the biggest risk to the bags as they are known to burrow under, weakening the soil and allowing water to pool, and also chewing through the bag material causing wastage and grain spoilage.
Bird damage is another threat that ongoing site inspections and bag maintenance can help prevent. Birds like to land on the bags, pecking bags to access insects stored within the grain. Using Grain Bag Armor is one of the best methods of preventing bag damage.
Regular inspections of the bags are needed to ensure no damage from animals, weather, or insects. During wet weather, if the number of mice and vermin are up, then daily bag checks may be required to ensure they stay unharmed. In normal weather conditions, check weekly at a minimum. If there are any punctures, rips, or other damage visible, patching these will prevent moisture from spoiling the grain.
Regular maintenance of Grain Baggers and Grain Extractors helps ensure minimal downtime. Reading and following the manufacturer’s manual is key to keeping these machines in top condition. The manuals describe in detail the following mechanisms and their respective maintenance – the driveline, shear bolts, drive chain tension, and alignment along with the following items needing servicing – fluids and lubricants, auger wear plates, greasing, and servicing intervals. There is also a section on troubleshooting typical issues that can arise such as augers not running, the machine doesn’t move or low unloading capacity.
-----
Now offering discounted pallet pricing when you buy four or more pallets of grain bags. For more information, talk to one of our agriculture specialists at your nearest Flaman location.
-----
Click here to view the original blog post by our friends at Pro Grain Equipment.
The benefits of grain bagging are far and wide, chief among them being the ability to use the weather to your advantage. Since the weather can always turn and change on a dime, it’s important to work around it whenever possible, which is where grain bagging comes in. The airtight, controlled environment inside of a grain bag allows you to store grain and plentiful harvest in a dry space, even when the weather outside is less than ideal. By extending the storage life of your grain, allowing you to store more at once and giving you more flexibility in the way you do so, grain bagging gives people the option to have more options.
Pro Grain Equipment is most passionate about keeping operations running in all weather and situations, saving customers time and money. By grain bagging, you can get your crops off of the field by planning around severe weather to improve efficiency on all sides. The Pro Grain lineup of baggers and extractors work so you can work less, with impressive specs, heavy-duty designs, and improved ease and efficiency for your harvest.
Grain bagging allows for safer storage of grain, even during periods of severe weather and freezing temperatures. However, patience is key here. When loading the bags, the weather outside needs to be cool, and the bags should be sealed immediately to ensure that your grain isn’t sitting at a higher temperature than the outside environment. For grain with higher moisture levels, it needs to be dried as soon as possible after the winter season is over. Grain with a lower moisture content can stay in the bags a little bit longer. However, regular temperature monitoring is paramount to making sure that your grain stays in good condition.
Severe weather comes with the territory when farming, and simply when doing anything related to the outside weather. Choosing a storage space that makes sense for your grain is of the utmost importance. When storing grain, look for a place that is highly elevated and away from any sort of drainage that could seep into your bags. You won’t want to store your grain in any manner that could allow natural drainage to affect it, especially during severe storms or periods of melting ice. Before choosing the storage spot for your grain, it should be examined closely to ensure a lack of flooding before severe storms and bad weather. Even though grain bags provide a dry environment for your grain, they can be more susceptible to bad weather — especially if you’re not strategic about placement. You may also want to look into the possibility of grain armor for your grain storage, which gives an extra layer of protection against both weather and wildlife.
Grain should be checked periodically, at least once a week, for punctures from severe weather or issues that can arise because of the outside environment. From cosmetic damage that could severely affect the quality of the grain inside to keeping a watchful eye on the temperature of the grain, it’s important to use the weather outside as a gauge for what’s inside your grain bags. By placing the bags in a north to south manner when storing them, the sun will heat the bags evenly for a more consistent environment inside the bags, regardless of the weather.
One of the biggest benefits of grain bagging is the added ability to increase efficiency by bagging grain right in the field. When you’re expecting severe weather around harvest, grain bagging allows you to control when the crop is loaded into the bags and the condition of the grain. Since grain bagging is a quicker alternative to more traditional means, it allows you to get to your crop before the weather does. Once the grain is in the bag, it’s essentially going to stay the same moisture as when you put it in. By being careful and strategic about your timing, you’ll be able to better store your crop and do so around bad weather.
A Pro Grain bagger in action during Harvest 2019
To learn more about grain bagging and to see which grain bagging products could improve your harvest capabilities, get in touch with us. We would be happy to walk you through everything you require for your grain bagging needs and answer any questions you might have.
-----
Now offering discounted pallet pricing when you buy four or more pallets of grain bags. For more information, talk to one of our agriculture specialists at your nearest Flaman location.
-----
Click here to view the original blog post by our friends at Pro Grain Equipment.
A Walinga Pneumatic Blower System may be one of the most versatile pieces of equipment you can add to your Grain Handling lineup. The Ultra-Veyor is designed to fill bins of various heights and distances from the ground up, allowing you to easily add the system to any pre-existing site.
Walinga Sales Rep Doug Termeer explains how a blower system works
Many yard sites weren’t originally designed with the thought of adding a grain handling system or grain dryer down the line. As farms continue to grow, larger bins are being installed and grain storage is being built further and further away. The only way to hit all these bins of different sizes and distances economically is with a blower system. By allowing you to keep the current bins and other infrastructure you have already invested in, a Walinga Ultra-Veyor prevents you from having to redesign your entire yard site – saving you a lot of money in the long run.
A grain handling setup in Saskatchewan utilizing a Walinga blower system to reach bins of various heights
Walinga blower systems are also very flexible and expandable, so you don’t need to have your whole yard designed and planned out ahead of time. You can easily expand down the road as your business grows and you start to add more acres or dry more grain. These systems can be installed under driveways to reduce the risk of damaging any pipes as you load/unload trucks in your yard.
The Walinga Ultra-Veyor is also a great add-on to any grain dryer, especially continuous flow dryers like NECO. Automating your grain dryer and grain handling reduces the number of augers, legs, and additional trucking necessary to move grain around your yard. This maximizes accessibility to any drying or storage facility. Your grain can go straight from the dryer into the final storage bin, so you don’t have to move it around multiple times before you get it where you want it in the end. It’s faster, more efficient, and most importantly, safer.
A NECO Grain Dryer unloading into a Walinga system
With the Smart-Flo feature on your Walinga blower, you have the ability to control the airspeed which reduces unnecessary damage to product and piping. This Variable Frequency Drive (VFD) system monitors and adjusts motor speeds depending on crop type, volume of product, and distance – optimizing performance and reducing energy costs. The Smart-Flo system can also be wired into your continuous flow grain dryer to speed up and slow down as necessary.
A blower system is not only an economic and affordable solution for long-distance conveying, it is also simple to install and is gentle on product – moving grain virtually dust and damage-free. Walinga Ultra-Veyors can move anywhere from 400 bushels/hour to 2,100 bushels/ hour, depending on the size of your operation.
Want to invest in a Walinga Pneumatic Blower system and automate your grain handling site this year? Contact us to schedule a free, no-commitment site assessment today.
-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
A Walinga Pneumatic Blower System may be one of the most versatile pieces of equipment you can add to your Grain Handling lineup. The Ultra-Veyor is designed to fill bins of various heights and distances from the ground up, allowing you to easily add the system to any pre-existing site.
Walinga Sales Rep Doug Termeer explains how a blower system works
Many yard sites weren’t originally designed with the thought of adding a grain handling system or grain dryer down the line. As farms continue to grow, larger bins are being installed and grain storage is being built further and further away. The only way to hit all these bins of different sizes and distances economically is with a blower system. By allowing you to keep the current bins and other infrastructure you have already invested in, a Walinga Ultra-Veyor prevents you from having to redesign your entire yard site – saving you a lot of money in the long run.
A grain handling setup in Saskatchewan utilizing a Walinga blower system to reach bins of various heights
Walinga blower systems are also very flexible and expandable, so you don’t need to have your whole yard designed and planned out ahead of time. You can easily expand down the road as your business grows and you start to add more acres or dry more grain. These systems can be installed under driveways to reduce the risk of damaging any pipes as you load/unload trucks in your yard.
The Walinga Ultra-Veyor is also a great add-on to any grain dryer, especially continuous flow dryers like NECO. Automating your grain dryer and grain handling reduces the number of augers, legs, and additional trucking necessary to move grain around your yard. This maximizes accessibility to any drying or storage facility. Your grain can go straight from the dryer into the final storage bin, so you don’t have to move it around multiple times before you get it where you want it in the end. It’s faster, more efficient, and most importantly, safer.
A NECO Grain Dryer unloading into a Walinga system
With the Smart-Flo feature on your Walinga blower, you have the ability to control the airspeed which reduces unnecessary damage to product and piping. This Variable Frequency Drive (VFD) system monitors and adjusts motor speeds depending on crop type, volume of product, and distance – optimizing performance and reducing energy costs. The Smart-Flo system can also be wired into your continuous flow grain dryer to speed up and slow down as necessary.
A blower system is not only an economic and affordable solution for long-distance conveying, it is also simple to install and is gentle on product – moving grain virtually dust and damage-free. Walinga Ultra-Veyors can move anywhere from 400 bushels/hour to 2,100 bushels/ hour, depending on the size of your operation.
Hear first-hand how a Walinga Ultra-Veyor made a positive impact on this customer's operation
Want to invest in a Walinga Pneumatic Blower system and automate your grain handling site this year? Contact us to schedule a free, no-commitment site assessment today.
-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
As harvest is well underway in most areas of the province, many producers are utilizing their grain dryers early on this season and increasing the available window to combine. Some farmers have even noticed increases in their durum quality as their grade improves after drying.
20% moisture durum before going into the NECO grain dryer (left) and 14.5% moisture durum after being dried (right)
Nolan Gettis, a farmer in central Saskatchewan, discusses how his NECO Grain Dryer has improved his operation:
“Two years ago, I would have been waiting to combine saying, ‘It’s getting close’. Right now, I’m full on harvesting because I have this dryer as a tool. I’m not waiting to use it. I’m literally taking off 20% durum and it’s coming out dry and just shining. It’s amazing how much better this durum looks once it comes out of that dryer. When you have a crop of unicorn #1 amber durum, you’ve gotta go get it.
I’d have to say the biggest benefit of this NECO dryer is that we’ve taken on more acres this year and I’ve already conquered that land without buying another combine. I have three bins on the go; a dry bin, an aeration bin, and the dryer. It’s a total harvest management tool.”
Nolan's grain drying setup in Semans, SK
Mixed flow dryers reduce the risk of crop damage, resulting in higher test weights. This drying process helps mature the kernels and brings out the rich colour evenly, producing higher quality grain with more consistent results. This dramatic difference in quality increases profitability and improves yield.
It's not too late – contact us to book your dryer install with Flaman today.
-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
As harvest is well underway in most areas of the province, many producers are utilizing their grain dryers early on this season and increasing the available window to combine. Some farmers have even noticed increases in their durum quality as their grade improves after drying.
20% moisture durum before going into the NECO grain dryer (left) and 14.5% moisture durum after being dried (right)
Nolan Gettis, a farmer in central Saskatchewan, discusses how his NECO Grain Dryer has improved his operation:
“Two years ago, I would have been waiting to combine saying, ‘It’s getting close’. Right now, I’m full on harvesting because I have this dryer as a tool. I’m not waiting to use it. I’m literally taking off 20% durum and it’s coming out dry and just shining. It’s amazing how much better this durum looks once it comes out of that dryer. When you have a crop of unicorn #1 amber durum, you’ve gotta go get it.
I’d have to say the biggest benefit of this NECO dryer is that we’ve taken on more acres this year and I’ve already conquered that land without buying another combine. I have three bins on the go; a dry bin, an aeration bin, and the dryer. It’s a total harvest management tool.”
Nolan's grain drying setup in Semans, SK
Mixed flow dryers reduce the risk of crop damage, resulting in higher test weights. This drying process helps mature the kernels and brings out the rich colour evenly, producing higher quality grain with more consistent results. This dramatic difference in quality increases profitability and improves yield.
It's not too late – contact us to book your dryer install with Flaman today.
-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
As we begin to enter the new days of the upcoming farming season, there’s one constant: the harvest challenges that will lie ahead. A huge part of being in the farming business is being able to anticipate challenges and to pivot to them, and every good farmer understands that. However, every good farmer also desires to rise above the challenges presented to them, which is where the right equipment and the right mindset come into play.
In the 2019 harvest season, we saw challenges ranging from supply chain management issues and an excess of labour costs to late harvest starts, inclement fall weather, the prediction of lowered storage availability, and an abundance of leftover crops. As the 2020 season begins to come to shape overhead, it’s our job as farmers to think ahead and problem solve the best way we know how.
A great way to pivot and stay on top of things is through the use of grain bags, which have been a huge help to farmers looking for ways to minimize cost along with improving harvest efficiency.
The 2020 harvest season is a unique one as the COVID-19 pandemic hit the globe and affected each and every farm operation. As farmers, the job is always to continue harvesting and providing for others — which can sometimes prove to be a hard thing. As we enter a new season, the issues facing farmers are:
Storage: there is a struggle to find adequate storage space for grain and harvest amid the pandemic.
Supply Chain Issues: stemming from a lowered labour force and leftover grain.
Inventory: confusion in inventory forecasting.
Physical Distancing: the need for physical distancing and increased health measures among labour forces on farms.
Flexibility is everything when it comes to farming, whether it be through finding new storage methods or by looking for new ways to cut costs. By using grain bags in your farming operation, you’ll be able to deal with many of the common farm operation challenges that harvesters are facing in 2020.
You’re also able to maximize space and minimizing risk (both financially and personally). The addition of grain bagging equipment and grain bags leads to optimized space on your farm, as well as a lowered need for labour, grain transportation, and grain storage. Here’s how:
Flexible Storage: grain bags allow you to store your harvest directly on your land, completely eliminating the need for extra labour to transport and store grain externally.
Reduced Costs: grain bags simply cost less than other grain storage methods — up to 2/3 less — making them a no-brainer when it comes to downsizing costs in your farming operation.
Increased Productivity: grain bags allow for better time management in your harvesting operation, from less downtime on the combines to more productivity from the workforce at hand.
Harvest Faster: grain bags are helpful when it comes to supply chain issues and excess crops, as they’ll keep your harvest safe from wildlife, spoilage, and weather while you wait.
Increased Efficiency: grain bags help to deal with varied demand, as they offer both efficiency and storage to assist with your needs.
When it comes to challenges, farmers are no stranger to making it work. Farmers are more able to pivot than any other profession in the world, whether it be from weather, cost, or even global pandemics. With grain bags, you’ll be able to take some pressure off of your shoulders when it comes to incoming farming challenges.
-----
Now offering discounted pallet pricing when you buy four or more pallets of grain bags. For more information, talk to one of our agriculture specialists at your nearest Flaman location.
-----
Click here to view the original blog post by our friends at Pro Grain Equipment.
As harvest begins to start in many parts of Western Canada, Flaman is here to provide the tools and equipment you need to get your crop off quickly and safely. Along with our wide variety of Harvest Helpers to aid you in your work, we’ve collected some important and useful safety tips for harvest time. We want to make sure all our customers return safely from the field and have the resources to support their employees and family members on the farm.
This post will look at 4 main types of safety:
Grain Bin Entrapment
Tough grain is one of the leading causes for producers to enter a bin. Many studies have shown that entering a bin to break up spoiled grain while operating unloading equipment is the leading cause of grain entrapment. A person could become completely covered within 20 seconds. Across Canada, there’s an average of six fatalities every year from grain entrapment or engulfment.
If you need to enter a bin to asses grain, there is a Grain Bin Assessment chart from the Canadian Agricultural Safety Association you can use to assess if it’s safe to enter the bin.
This fact sheet from the Canadian Centre for Health and Safety in Agriculture also has some helpful information about how grain entrapment occurs, as well as preventative and safety measures.
And finally, if you wish to create a Confined Space Management Program for your farm, this quick start guide from Ag Safe Alberta is a useful tool. Along with grain bins, confined spaces also include sumps, wells, feed bins, attics and even some equipment.
Fire Safety and Prevention
Fires in the field can happen all too suddenly when working with dry, flammable material and hot mufflers and electrical wiring. There are some simple pre-cautionary measures you can take to help avoid the risk of injury or loss of equipment due to fire.
And for added safety, Flaman carries a variety of firefighting pump and tank units, such as the Enduraplas Fire Ranger or the BE Fire Cart, to allow you to quickly put out any fires in the field while harvesting.
Machinery and Power Lines
Electrical safety is another important area to be aware of when working with large machinery on a farm. More than 40% of agricultural workers in Canada have reported direct hits or near misses with power lines. In 2019, there were 326 farm safety incidents reported to Sask Power. The most common causes of electrocutions on the farm are portable grain augers, large combines, high clearance sprayers and other tall equipment that can come into contact with overhead power lines.
There are two types of electrical injury that can occur:
This guide “Electrical Safety on Saskatchewan Farms" from Sask Power talks about potential risks and hazards and offers safety tips, guides and checklists to make sure you and your workers come home safe. Or you can print out this Farm Safety Checklist to make sure everyone knows how to avoid overhead lines and what to do if an accident occurs.
COVID-19 Safety
This year, farming operations will have the added tasks of protecting workers and their family from COVID-19. As an essential service, we recognize that farmers must continue to work to grow our food and feed our country.
Along with the general pre-cautions such as hand washing, physical distancing, cleaning of work attire and wearing gloves, this fact sheet from the Canadian Centre for Occupation Health and Safety offers many safety tips specifically for the agricultural industry in areas such as:
For those interested in creating an overall safety plan for their operation, this workbook from Ag Safe Alberta lays out the steps to create your own Farm Safe Plan.
When you bag grain, you reduce time loading grain into trucks and transporting it to grain bins or elevators. You can harvest the grain and store it right there in the field, which drastically cuts down on work time by eliminating so much back and forth to older, more traditional storage containers.
Grain bagging is easily the most flexible and efficient method for storing grain. You can store the bags anywhere that’s convenient (field, farm, or other lots), you have unlimited capacity, you have fewer labour constraints, you can move grain faster, and you can segregate grain variety easily into different storage bags. Overall, the processes during harvest are completely streamlined and made as productive as possible with grain bagging.
Grain bagging preserves grain due to the ideal environment for grain within the bags themselves. When the bags are sealed, they are airtight, which eliminates the need for preservative chemicals and retains the grain quality. If commodity prices are low, and where storage constraints exist, bagging provides flexible unlimited storage. This allows farmers to control and plan the right time to market the crop for top dollar.
Because fewer trucks are required with grain bagging, your labour inefficiencies and costs will naturally reduce. Grain can be stored in the field where it’s bagged, which lowers the need for additional labourers.
For farmers who rent additional land and either don’t have their own storage bins, don’t have room in storage bins, or don’t want to deal with the cost and inconvenience of using the elevators, grain bagging allows easy storage for those rented land crops. There are virtually endless amounts of storage when you bag your grain.
Even if you don’t rent land, if you have a bumper crop, or if your previous year’s crops are taking up storage space, you can utilize grain storage bags to safely and effectively store unlimited amounts of grain directly in the field.
You can store your grain in bags for about 7 cents per bushel (or less, in some cases). Alternatively, traditional grain bin storage can range anywhere from 14 cents to 37 cents per bushel, a massive expenditure in comparison to grain bagging.
After grain bags are sealed, oxygen levels decrease and carbon dioxide increases. This change in the environment can eliminate several strains of fungal diseases and insects without having to use harsh chemicals. Plus, when you are ready to market and sell the crops, you can unload them after harvest when it’s a more convenient time, more labour is available and truck costs are more sensible.
Farmers can start harvest operations earlier in the season and run later into fall by bagging grain that is higher than average moisture. You can unload the grain and dry it at a later time to lower the chance of bottlenecks at a grain dryer.
Because your harvest operation will be moving faster and more efficiently, if there are weather delays or setbacks, you’ll be able to easily pivot and adjust your timeline. Your larger window for harvest also allows greater flexibility in dealing with weather restraints.
To learn more about grain bagging and to see which grain bagging products could improve your harvest capabilities, get in touch with us. We would be happy to walk you through everything you require for your grain bagging needs and answer any questions you might have.
-----
Now offering discounted pallet pricing when you buy four or more pallets of grain bags. For more information, talk to one of our agriculture specialists at your nearest Flaman location.
-----
Click here to view the original blog post by our friends at Pro Grain Equipment.
As seeding is coming to a close throughout the province, you may be starting to think about the next steps in your farming operation for 2020. This likely includes thoughts of additional Grain Storage, Grain Handling, and even Grain Drying equipment.
It may seem early to plan for harvest, but summer is a great time to build your bins and install your grain handling equipment to move the crop come harvest time. Buying now will ensure your equipment is installed and ready to go in the fall – so you can have peace of mind all season long.
Lean on the Pros
At Flaman, our Grain Systems team is equipped to work with you on developing your yard for the future. Let one of our industry experts come to your yard to measure, draw, and discuss your needs for the coming year. Our tactical approach provides you with various drawings and site layouts that can utilize your existing equipment, and plan for future expansion in a multi-phased strategy.
We specialize in full grain handling setups, including a wide range of bucket elevators and pneumatic conveyors – such as the Walinga Ultra-Veyor. Our turn-key offering also includes grain dryer systems, like the NECO Mixed Flow Dryer, as well as grain cleaning and processing facilities, automated bin sites, and producer loading sites. Our team is here to guide the entire setup and installation process of your grain handling system and provide maintenance and service for every item that goes in and out of our doors.
Schedule your appointment today for a free, no commitment site assessment.
-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.
Well, we've had about as much rain as a person needs for the rest of the year. It seems like it's been raining across the province non-stop for the last two weeks of June. We've seen an exceptional amount of flooding this year across western Canada, mainly in High River & Calgary Alberta, but the immense rain stretched and blanketed over Saskatchewan for almost the whole of the last two weeks of the month. In Manitoba and Saskatchewan, most farmers are at least a couple of weeks behind due to the late thaw of the snow, but as it happened, the thaw occurred too fast and now we're left with all this water.
It's one thing when you see it on the news, but recently I've been seeing it a lot first hand in Saskatoon as well as the RM of Corman Park, where out Saskatoon store is located. There are farmers with children that have to get off the bus and throw on their rubber boots just to get down the lane way. There are also acreage owners here that have to leave a vehicle at the end of the driveway, and come back and forth to the house with an ATV. There have been evacuees flooding in from northern Saskatchewan, from places such as Cumberland House who are staying at soccer & events centers around this city. These folks will thankfully be able to return home on July 3rd.
But yet, nothing compares to the damage being done in Alberta. There have been fatalities due to the flooding, and there are going to be millions in damages by the time this is all said and done. The Calgary Zoo had to relocate most of their animals, and had a few scares with losing some to the flood. The Saddle dome and Stampede grounds are under water, and several neighborhoods had to evacuate and relocate to drier ground. As our nation's fourth largest city is crippled by these floods, we stand by them as they can use all the support we have to offer.
The weather forecast shows that this is about it for the rain we're about to receive, and brighter days are ahead. We had a great Canada Day July long weekend, and we're going to be hovering around the 25 degree mark for the next two weeks with the exception of a little rain this weekend.
The indent cylinder machine is designed primarily to separate grain by kernel length. It separates long kernels from shorter ones. The cylinder itself is a thin-walled tube with indents formed on the inside to the shape of a hemisphere. These indents are known as pockets.
By using indent pocket size, the kernels that fit into the pocket are lifted up and dropped into a trough that runs the entire length of the cylinder, while the longer kernels slide off and tail out the end. Indent pocket sizes are measured in 64ths of an inch similar to screen sizes used on screen machines. These cylinders are case hardened to give them a longer life span. Cylinders not hardened would wear out very quickly.
The cylinder always lifts up the shorter product that fits into the pocket and always tails off longer kernel; shorter from longer! A smaller pocket like a #13 will lift small weeds like buckwheat while tailing out wheat, while a larger pocket like a # 20 will lift wheat and tail out wild oats. Using combinations of different indent pocket sizes can do very fine separations of these products.
Indents use a combination of pocket size, centrifugal force, friction and gravity to make separations possible. By using different pocket sizes, particles of a certain size are able to be lifted off. The speed that the cylinder turns creates friction and centrifugal force that hold the particle in place. As the cylinder turns, that particle is lifted to a point where gravity takes over and allows the kernel to fall into a collection trough.
Speed of the cylinder is critical: too fast and the kernel is carried too far; too slow and gravity drops the product before reaching the collection trough. Usually indent speeds are between 42 and 58 RPM. One or two RPMs can make a huge difference in separation and capacity.
The receiving trough catches and carries the lifted kernel to the end of the machine and discharges them into a spout. This trough is adjustable in order to make the cut or separation at the exact point of the particle size variation desired. The separation of the products usually happens between 60 and 45 degrees ahead of top dead centre.
Due to the fact that various seeds have different moisture, surface conditions, and specific gravity it is important to be able to hold the cylinder at a constant speed. Any fluctuations in speed will affect the actual trough adjustment and therefore the separations.
While feed flow and constant cylinder speed are critical, the unit is no better than the person running it. If you take time to understand the operation of the unit and allow a reasonable time after making adjustments you will find that the indent cylinder, regardless of make will do a good job for you. It will do this with minimal attention and service for a long period of time.
We at Flaman have several models and makes of indents available for sale. We are here to help.
This is one man’s opinion...
Operation of an Air and Screen
As the name implies, air screen machines use a combination of suction air that is drawn through the curtain of grain as it falls from the hopper onto a series of screens. The screens then size the product by width of the kernel, and a final air suction process is used.
With an air screen, the grain is fed onto the screens by either a vibrating feed system or by using a metered feed roll. In either case a feed gate controls the flow and an even flow is given to the machine. Making sure there is an even flow is critical to the quality of the job to be done.
As the grain falls from the feed system onto the screens, there is a process by which air is drawn through the curtain of grain. By doing so, light grain, chaff and dirt are drawn off the product before the grain touches the screens. The air mixed with dirt etc. is drawn into an expansion chamber where the chaff etc. separate and the heavy material is augured out. This process is the first thing that happens and it is also the last process as the grain leaves the machine. Increasing or decreasing the air volume allows the operator to decide how much product he wishes to remove.
Screens size the kernels by width. A system of screens removes any product that is wider than the kernel chosen [scalping], or narrower than the product chosen [sifting]. Screens are generally measured in 64ths of an inch, For example a 5.5 round would be a sifting screen for flax and would be 5 and ½ 64ths of an inch in diameter.
There are several types of screens available in perforated steel. Round hole, slotted hole, and triangular hole are the ones generally used for grain cleaning. There are also a variety of wire mesh screens available for special use. The type of grain dictates the type of screen.
We at Flaman have over 100 years of combined experience in screens, over 55 sizes of screen material in stock, and are dedicated to offering our customers top notch service.
This is one man’s point of view…
Ergot is a type of fungus that grows on many grasses, rye, wheat, barley, and triticale.It infects the floret of the grass or cereal and mimics the process of pollinated grain growing on the plant. On ergot infected plants, a spore destroys the ovary, and then connects to the plant by attaching itself to the plant’s seed nutrition system. An infected floret can also infect other florets by insect dispersal of the asexual spores. That means that an insect can carry millions of the spores to other plants in the region. When mature ergot drops to the ground the fungus remains dormant until proper conditions trigger its fruiting phase, germinate and re-infest an area.
Ergot is toxic. Infestations in the grain can cause spontaneous abortions in people and animals, as well as some very unpleasant symptoms. It can cause irrational behavior, seizures, convulsions, unconsciousness, even death. This explains why there is almost zero tolerance for ergot in grain for sale. Much of the grain should not even be fed to animals. Point zero one [.01%] percent is all that is allowed for a #1 specification.
Ergot has infected a wide area in Saskatchewan and Alberta over the last few years. Some places have had the infestation 3 or more years in a row with various areas having ergot at 0.7% and higher. It is getting worse. My personal belief is that it is here to stay. Some years will be better than others but it will always be a market factor. Plant scientists don’t even have a straight answer to this problem. There is a wide difference of opinion. Maybe a prolonged dry spell will reduce the amount but as soon as it rains at the right time again we are back to ergot woes.
This is only one man’s opinion…
Next installment, how do we proceed? Colour Sorters vs. Gravity Tables.